50000-100000 Shots Lost Foam Mould H13 Lost Foam Casting

50000-100000 Shots Lost Foam Mould H13 Lost Foam Casting
 
Lost Foam Mould Application
 
Agriculture Machinery: Cylinder Heads, Oil Pump, Clutch Housing, Steering Box
Denfense: Blank Receiver, Trigger Guards
Heavy Machinery: Rock breaker, Bearing Housings
Marine Machinery: Marine Manifolds, Marine Motors
Oil Gas: Gate Valve, Wellhead Control EQP, Wellhead EQP
Transportation: Cylinder heads, Engine support, Intake manifolds, Suspension arm
 
Lost Foam Mould Features
 

• Engineering With Accuracy and Stability Dimensional
• Easily Assembled and Disassembled;
• Low maintenance
• Longer life
• Fine finish
• High strength
• Rugged design
• Durable nature

 
Manufacture Process
1. Review the part design,drawings and quality standard from clients.
2. Mould and Tooling design & manufacturing
3. Mould and Tooling testing & confirm the sample
4. Die casting raw castings
5. Surface treatment: Trimming,Deburring, polishing, cleaning, passivation & power coating and other requirement from Customer
6. Precision machining: CNC lathes, milling, drilling, grinding etc
7. Full Inspection
8. Packing
9. Delivery
 
Our Advantages
1. We are the biggest lost foam mould manufacturer in China, we focus on high challenge lost foam mould and we have large gantry machining centers,30 sets imported high speed machining center,more than 40 sets general machine tool equipment;
2. We have 36 senior mould designers, to ensure reasonable / safety / high efficiency mould design and ensure the fast mould delivery and rational mould structure, make the process more safer and the production efficiency more higher;
3. We using numerical control machine tool to manufacture the mould cavities, to ensure a even thickness ;
4. We using ZL104 Aluminium to casting the mould, to manufacture a high strength mould;
5. For the big mould, we using Ø22*1 copper tube as cooling pipe, with water spray system, to get a nice cooling effect;
6. We Have (TEF10N) coating on the mould surface, it can reduce the friction, anti water/static electricity/acid-base/high-temperature, with this we can ensure the pattern has smooth surface without distrotion, and easy to demould;
7. All the screws we using stainless steel screw, easy to disassemble during maintenance;
8. For the big mould chest, we using 18-20mm thick wrought aluminium plate, to offer high strenght cavity ;
9. For the complex mould which is difficult to demould, we can manufacture the automaitc mould with take out device ;
10. We produce the pattern sample to customer after finish the mould, when the pattern was qualified, then we do exceptance job for the mould ;
11. We have the Hexagon coordinate measuring instrument imported from the Switzerland to have a test make sure our mould qualified.